Cut the template 2. While the Kydex is still hot, place it in your Kydex press (or makeshift press). I'm building one this week. Takes some time for the kydex to cool, the foam is a good insulator. To begin, start by measuring and cutting your sheet. My personal experience working with KYDEX is somewhat limited and there may be others here with more experience and knowledge on the subject, so feel free to add your thoughts. Whaddup denizens of the internet, its ya boy guz- wait, wrong intro. To form this stuff, use a paint remover heat gun, around $20. This rod will be the base of your press. Work on one eyelet at a time. You should make a YouTube video. Then, mark where one side of the press meets one edge of the hollow space to create a guide for removing the press later. Thanks for posting. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-banner-1','ezslot_5',169,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-banner-1-0');But why Kydex? Im using a toaster oven, but a regular over or a heat gun would work as well, 7. I pre-drilled the holes in the ends so the wood did not split. Luckily, we have a few tips to make your second press perfect! Knowledge and tips to give you the mental edge and prevail in any situation. Kydex Press. KYDEX is a forgiving material, should you have any screw ups during the molding process you can always reheat and try again. This is reasonably low compared to average cooking and is intended to make the Kydex easier to handle sooner post-heating. Please do not put any dangerous materials in your Kydex due to the risk of fire or burn formation. You do not need special presses or machines to press your material. -------------- For Sale: Custom & Semi Production Knives (Dealer), KnifeMaker's Market: Knives & More for Sale, Wanted: Knifemaker / Craftsman / Related Services, Busse / Swamprat / Scrapyard Knives For Sale, For Sale: Traditionals, Slipjoints, "Old Timey", International (Non-US) For Sale & Trade Forums,, Anyway, now that the kydex is nice and malleable, move it to the press the exact same way as before. To make a kydex sheath you really only need 7 ingredients: A section of Kydex sheeting Some rivets and rivet punch A Belt fastener (for carrying your knife on a belt) An oven or toaster oven A drill with some bits Hobby saw or Band Saw A foam press for pressure molding the heated/soft kydex around your knife (homemade) A rubber mallet may also prove useful! Im always trying to improve my cleaning and sharpening process, and always on the hunt for the next best knife. What do you think? The way I see it, life's no fun if you take it too seriously. Aspiring chefs who are getting around to learning more about Japanese knives will appreciate how they can improve your overall culinary skills. Rough-cut the leather 6. There are several options for MOLLE or belt mounting hardware including making your own out of another piece of KYDEX, this is where the Chicago screws can come in handy. You will love it! If you have to use an edge, make sure it is a sharp one! Time to mold! The plywood will do that to a certain extent; however, if you have all of the pressure on one spot at the point where a narrow vice's jaws meet, you could have quite a bit less pressure the farther away from the meeting point. JavaScript is disabled. Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x.5), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (8x12x1), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 24), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 24), HolsterMolds - Curved Jig - Large Radius - (w/Xtreme Foam), HolsterMolds - Curved Jig - Medium Radius - (w/Xtreme Foam), KYDEX Taco Press - (6 x 12) - Press Only, KYDEX Taco Press - (6 x 12) - w/Maxx Center Foam, KYDEX Taco Press - (6 x 12) - w/Xtreme Center Foam, Scissortail Custom - Bender Angled Jig (w/Xtreme Foam), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (24x3.75x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (24x3.75x 1), Vacuum Forming Membrane - Commercial Grade Silicone - (49" Width), Photo Gallery #1 Seal the Kydex. These substances could damage the Kydex and cause it to collapse upon itself. Standing head and shoulders above all Im James, the guy behind If you are using an armored leather such as Kydex or a more rugged leather such as tup Olive Dras then it is recommended that the leather is thicker to provide more support. This is one side repeat for the other side. The 2x4's will act as feet for the bottom. The best part? A rubber mallet may also prove useful! Disclaimer As an Amazon Associate I earn from qualifying purchases. Photo Gallery #2 This time around, im going to show you how to make a basic sheath from a material called kydex, so you actually have a place to store your stabby new toy. In my case, the piece of kydex i was working off was small enough all i really needed to do was cut it in half at the bandsaw. Heat Source. Personally, i wanted a smoother look, so i turned to my 2x72 belt grinder and refined the shape a little. Sharpie, preferably red. Kydex press (from Rivet Press (I prefer the hand set tools) The steps to make this holster are: 1. 3. It is a hard material, one that you cant bend easily. You are using an out of date browser. Sometimes referred to as a "fold-over" or "1-piece" holster, the taco-style holster and/or taco knife sheath is one of the simplest and most versatile holster designs in the business. Kit Instructions Once youve got that all attached, meet me at the saw! This impression wasn't all that crisp. I made mine to follow the profile of the knife, pretty easy to do. They also supply tools, instructional books and all the hardware needed to complete just about any KYDEX related DIY project. You need to heat Kydex using a home oven or heat gun before you can begin to mold it to whatever shape you choose. The first step is to draw out a line to cut to. Thanks to the generosity of our supporting members and occasionally earning money from qualifying purchases as an Amazon Associate, (when you click our Amazon links) weve eliminated annoying ads and content. I use a $20 Walmart griddle to heat the kydex, its easy and cheap. Using a knife is the best method for making a kydex press. Wrap it and press in another piece of metal to form the bend. Does it make my butt look big? The flaring dies and sheath making foam can be found at, but all other tools (and hardware below) can be found at a hardware store. If you want to experiment with kydex you need a kydex press like all my projects, I wanted something cheap and simple to test out before I invested in quality tools this posts kydex press is just such a tool. It's difficult to explain how hard you need to press the Kydex. Once you open your Kydex press, youll find that the Kydex has shapeshifted into a sheath. Seriously, youre done. 6. The way to do this is to make the mold half-way through the process of shaping your leather. Now you have the location for 2 holes in the right general place. The right foam will be durable enough to withstand the pressure of the press, as well as flexible enough to mold to the shape of your project. Editor-in-Chiefs Note:Please join us in welcoming Justin Spindler as a contributing author on ITS Tactical! The two Kydex sheets are now stuck together, but they need to be sealed. Next,Find a piece of wood that is at least as thick as your steel rod. For those of you that do not know, Kydex is the trade name for a propriety thermoplastic sheet. For those interested in just making a sheath or two, theres no need to purchase an expensive arbor press and other specialty tools, a lot of the work can be done with some tools that you probably already own. Its cheap, rugged, non-marring of your guns finish, moldable for good retention, smooth for a consistent draw, and does not react to normal temperatures or gun solvents or oils. Rounded over the corners, beveled the edges, got rid of anything that could snag, made sure the knife slid securely. Double up a couple layers and glue them to some boards. For one, every knife needs a sheath. Now you need to decide if you want to make your sheath from two pieces of KYDEX (a front and back) or from one piece wrapped around the blade. Normally I find the oven works best to begin the project, and I use a heat gun to spot heat for adjustments. Step 1: Tools and Materials. Hold the heat gun about four to six inches away from the KYDEX and fan it over the surface. Click the Learn More button below for details. It's a vice with jaws that are padded in order to hold lumber without denting it. Kydex is not the only plastic compound that has this property. Remember that the knife should be in the sheath as you do this. Insert an eyelet in that hole, secure it (the eyelet setting tool should com with instructions, if not Tandy has an excellent video) then drill a second hole. Either way, they must be the same length! Use your clamps to hold the frame together while drilling the holes. With bare hands, it could be too hot to handle. Many popular makers use this simple machine to start making products. Once this is done, place the wrapped item in the molding press and apply pressure (chain locking optional). Ive seen that. The kydex really fits this knife's style quite well! You want the .080 thick stuff, 2. I bet that works great! I had lost some heat taking pictures but it will work just fine. Get your oven plugged in and all your gear laid out and ready. Start with the half you did the layout on, and make the holes using a 1/4" brad point drill bit. Step 2: The Base I first started out by cutting my 1X3 boards and making a frame. Aug 20, 2018 - Explore Arcturus Enterprises's board "Kydex press & Holster Making" on Pinterest. It could affect the molding of the kydex. Either I would not add a hinge, or I would make the hinge adjustable. Ive owned several types of knives and sharpeners over the last few years and have become obsessed with everything to do with knives. Pushing it down or squeezing it likely wouldnt work, it takes some force. An avid outdoorsman, shooter, fly fisherman and fellow connoisseur of BOSS Coffee! Using one piece wrapped around the blade is the easiest way to go and it creates a more narrow, lower profile sheath. Yeah, I know! Drilling the belt clip. The material itself is available for $3-4 a sheet, the fasterners are about the same for a bag of 100, you get the point. Our Master Series press also comes with (2) Allen wrenches for making press adjustments and securing set screw in tool holder. Step 1: Heat the Kydex Until It Has the Consistency of Wet Leather, the Griddle Does a Great Job of Heating the Kydex Evenly. But the original idea behind what we wanted it to be is this description below:Videos on our journey to homesteading. I don't have any foam to sell you today. which liquid has stronger intermolecular forces water or isopropyl alcohol, what causes focal fatty sparing,
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