The GNB SCR100 battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. - B 220 10 15 9 12 5 7 C.F. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). Check the contents of the package against the delivery slip before disposing of the shipping package. All Rights Reserved. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. CAUTION: DO NOT EQUALIZE MORE OFTEN THAN REQUIRED BY THE CONDITION OF THE BATTERY, AS SPECIFIED IN THE BATTERY MAINTENANCE INSTRUCTIONS. This website is best viewed in Internet Explorer 10 or above. Proper installation is important in order to achieve good charger performance, long troublefree operation and to prevent damage to the charger and batteries. They are factory set to charge sealed lead-acid batteries but it may be configured by a GNB service representative to charge flooded lead-acid batteries. FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) BRN BLK L2 208 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK L2 L1 208 VAC CONFIGURATION (120/208/240V INPUT) BLK L1 240 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK BRN L2 L1 L1 L2 240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) BLK BLK BRN BRN L2 Instr. The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). %PDF-1.6 % CAUTION: USE MINIMUM 75C WIRING. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Low temperature treatment of forklift battery, Effect of temperature on electric vehicle battery. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Before proceeding check which transformer tap configuration you have. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Electric stacker battery charging considerations. The generator must be capable of at least four, times the input power requirements of the charger, failure to do so, can result in damage to the charger. The charger has not sustained any transit damage. 1. HC Forklift America Corporation (HCFA), a wholly owned subsidiary of Hangcha Group, will discontinue its lead acid-powered product line. Do not expose the charger to rain or snow. High Visibility - Charge Status Indicator, Soft-keys (The function of the button will be displayed on the LCD Display), *Watering system (Shown when enabled, flashing during operation), Equalise (Shown when enabled, flashing during operation), Automatic Equalise (Shown when enabled, flashing during operation), Battery Recovery Mode (Shown when enabled, flashing during operation), *Air system enabled (Shown when enabled, flashing during operation), Before connecting the battery, check that the battery voltage, corresponds to the voltage indicated inside the battery, symbol on the LCD Display. - B 170 77.1 7 10 6 8 3.5 5 C.F. Check the contents of the package against the delivery slip before disposing of the shipping package. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. The charger must be connected to either a single phase, or three phase 50 or 60 Hertz ( 2%) AC power source. 3. How to manage the battery in the forklift? 10. The floor mounting must be done with #1/4-20 UNC bolts (steel rack) or #1/4 lag screws and anchors (concrete floor). You can even use it for maintenance charging of most vehicle or leisure batteries. The floor mounting must be done with #3/8-16 UNC bolts (steel rack) or #3/8 lag screws and anchors (concrete floor). This change should be done by a qualified electrical contractor. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCR100 Charger Functional Description, APPENDIX A: SCR100 BATTERY CHARGERS LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCR100 SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. 1.5The charger is used exclusively by the original user and by no other persons. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. 2. - C.F. The charger will automatically charge a battery per the Ah rating set at the factory. The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. Is the stream module damaged? Ensure that battery and charger are matched. If the battery is unplugged during charging, the charger will indicate OFF. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. For non Z models contact your local GNB service representative. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. they are displayed when no battery is connected. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. Having trouble using the Discussion Forums? Ensure that battery and charger are matched. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204.652.100 GB-3889 RPT 11/01 Printed on recycled paper www.gnb. - C 410 186 47. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-18-600S1Z 93 SCRFLX-18-750S1Z 116 SCRFLX-18-865S1Z 134 (50 Hz) 134 SCRFLX-24-260S1Z 40 SCRFLX-24-475S1Z 74 (50 Hz) 74 SCRFLX-24-600S1Z 93 (50 Hz) 93 WEIGHT 480 CABINET TYPE LBS KGS B 260 118 C 260 118 C 325 147 C 340 155 B 300 135 C 315 143 C 340 155 C 380 172 C 400 182 120 208 240 C.F. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. It is strongly, recommended that a Safety Warning Notice is placed at the input, supply isolator, to warn against inadvertent reconnection of the. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Refer to the Troubleshooting section for more details. After the voltage rises to 20V or higher, restore the links of J2 and J3 on the circuit board. Only connect the AC mains power supply (not connected to the battery DC), use the AC voltage of the multimeter, the black test pen is connected to the position of the screw pile head, the red test pen is connected to the lower right position, and the AC voltage should be about 28V, then Connect the red test lead to the position of the upper pile head (the black test pen position is unchanged), and the AC voltage should be about 28V. member exclusive content. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. Click here for more information. Final details will not be available until the legislation is published in the EU Official Journal in July. Those who have not received electrical professional knowledge training may not allow the electric forklift charger housing to be opened for maintenance to prevent a safety accident. APPENDIX A: SCRFLX BATTERY CHARGERS. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath and on top of the charger. Indication LO/rEJ or HI/rEJ and FAULT LED is on. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream For proper connection, torque the screws to approximately 25 inch-pounds. maximum input current, as stated on the rating label. Final details will not be available until the legislation is published in the EU Official Journal in July. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. I have a battery charger that is displaying the above codes. Heli forklift battery specification sheet. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. Contact us for help. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. "Thanks to our advertising with Forkliftaction, we were able to find new distributors for our disruptive proximity warning solution". GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. If DC cable lengths are adjusted please contact you local GNB service representative. UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. Subscribe Now to access The charger is an essential item for charging each electric forklift battery. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). A charge can be stopped by pressing STOP and resumed by pressing STOP again. to endanger life, so insulated, shrouded connectors must be fitted. See gounding method shown below (Figure 4.). The input. 9.1 JIC . 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. | Products 5 Jan 2011 21:20. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. Take it to a qualified GNB service center. more great content like this. CAUTION: USE MINIMUM 75C WIRING. Only qualified personnel should operate or service this equipment. Contact us for help. Figure 3 applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. Take it to a qualified GNB service center. European Parliament last week passed the new EU Machinery Regulation. To restart the charger, plug in the next battery. The SCR100 battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. h)This charger is factory set to charge flooded lead-acid batteries only. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. Replacement and exchange parts will be warranted for a period of ninety (90) days. Click here for more information. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). The relay closes thirty minutes after the charger reaches gassing voltage. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL, SUCH AS. temperature range must be maintained between 32F - 95F. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and ". The diode file of the multimeter can also be used to determine the break. Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED To permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger.
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